The Material

There are many misconceptions regarding ‘wrought iron’. Although many things today are described as ‘wrought iron’, genuine puddled wrought iron made from pig iron, is no longer commercially made. To the best of our knowledge there is only one place in the UK that can supply genuine puddled wrought iron and this is made by recycling the original material. Since it’s development in the 1870’s mild steel has gradually become the material of choice. Today virtually all ironwork is made from mild steel and the frequently used term ‘wrought iron’ describes a material which has been ‘wrought’, i.e. worked, be that by machine or man.

Traditional Metalworking Techniques

Any traditionally-made item has a unique set of aesthetics attributable to the making process it has undergone, however the demand for cheaper metalwork has caused the almost total decline in the use of these techniques.

The working of hot iron allows a skilled craftsman to manipulate the material to pretty much any shape you can conceive of. Since the Iron Age our craft has been fundamental to society. The traditional ironworker would not only have been the maker of their own tools but of just about every other craftsperson’s tools. At Ironart our craftsmen not only understand from practical experience what looks good and works well but have the skills to achieve it. The connection between hand, hammer and the continual thought of the desired outcome is a considered process capturing the maker’s spirit and resourcefulness in a way that a machine made item cannot.

You can identify a traditionally made item of metalwork by:

Modern metalwork has been defined by the development of metalworking machinery. The advent of the welder alone has allowed us limitless design possibilities and a cleaner, sleeker, more precise aesthetic. The use of machinery and subsequent mass production has vastly speeded up the fabrication process leading to a significant drop in prices.

Today wholesalers of metalwork components used in the fabrication of much modern ironwork use largely the same machines to produce largely the same components as one another. The demand for cheap ironwork has been made practicable by such means. The slapdash assembly of these components using modern techniques has created a plethora of ill-considered designs and slovenly workmanship not to mention the homogenised and soulless constructions to be found on the mass market.

 

There are endless variations on the design and fixing of railings dictated mostly by cost, the setting and style. From a basic, cost-effective welded construction to traditionally forged finials individually leaded in for the purist, Bath has an abundance of railings which we are constantly employed in repairing and recreating. Following are a few points worth taking into consideration when considering. Traditionally constructed railings have uprights made of solid bar, the ends of which have been individually heated and hammered to form the finials. The top strap is punched and the uprights passed through and fixed in place discreetly. Uprights are set directly into stone coping, caulked in with molten lead and finished with a lead collar.Plate fixings are unsightly and create a rust trap, at Ironart we prefer to fix directly into the stone using resin to fix into vertical surfaces and lead to fix into horizontal surfaces.

Rusted finish

Bare metal left raw to the elements to develop a deep russet coloured rustic finish over time. Although we usually go to great lengths to preserve metal from rusting, these products are made using solid steel bars, and will have a considerable lifespan. (Put simply… they will probably outlive you!)

Galvanized

Hot-dipped galvanizing will prevent rust forming. This gives a silvery crystalline coating which is impervious to moisture and once painted requires minimal maintenance. If left unpainted, galvanized steel will require no maintenance at all, over time it takes on a dull grey appearance.
Any external metalwork benefits from being galvanized.

Waxed

Waxed steel is only suitable for interior use, and is ideal if you want to retain the natural patina of hand forged metal with a translucent finish. It is achieved using three to four coats of silicone-based floor wax (which is less sticky than beeswax, the traditional alternative). The wax will need to be reapplied on a regular basis, usually about once a year.

Painted

Most of our items are supplied with a painted finish in the colour of your choice. We prefer spray painting to powder coating, as chips and knocks can be easily retouched at any time. We’re happy to supply a tin of touch up paint, please request when you place your order.

Collaring

A method of joining pieces of metal of the same width by wrapping a strip of steel/ iron around them.

Dog bars

Intermediate bars between the uprights approximately half the height of the gate.

Finial

The decorative (or not) tips of railings.

Halving join

A join made by splicing two lengths of metal together for a discreet finish.

Reeded steel

Steel with a distinctive, grooved profile popular in traditional seating.

Riveting

A way of joining two pieces of metal by drilling a hole and inserting a pin which is then hammered into a dome which covers the hole and holds the metal together.

Tenon

Part of a joint created by shaping a chunky pin/ projection from one of the pieces being joined which will then be fitted tightly into a hole in the piece it is being joined to.

Wrought Iron

Either a term used to describe steel which has been ‘worked’. Or a material as we’ve described in ‘The Material’ section above.